Double-Grooved Insulator

Double-Grooved Insulator

Our introduction record speaks for itself

The double-grooved insulators developed by Kawaso Texcel are highly regarded for their excellent resistance to salt, dust and other contaminants damages.
Highly recommend our durable double-grooved insulators when replacing your existing lines! We design insulators that can be installed on both new lines and existing lines. You can use our insulators without changing your existing equipment.

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Product Features

  • ① Less leakage current generation

    The deep-grooved, double-layered structure of the insulator prevents staining and wetting of the inner part of the insulator, resulting in less leakage current. Its deep-groove, double-layered structure produces a minimal potential gradient, which helps reduce leakage current.
    The insulator maintains its insulating capability against sudden environmental changes (rapid staining) such as typhoons.

  • ② Minimal drop in insulation resistance

    Because the creepage distance of insulation is long, the surface insulation resistance is high even if it gets wet, and little decrease in insulation resistance. Unlike the multi-fold type, there is no need to use a large insulator with a working voltage one rank higher.

  • ③ Excellent high salt resistance and dust resistance

    Because ceramics have a self-cleaning power, they are hard to get dirty. And because of the long creepage distance, our double-grooved insulators are highly resistant to salt damage and dust. Please check the test results below.

  • ④ Reduced maintenance and inspection costs

    Due to the features of our insulators, the cost of maintenance and management of the device is reduced because the ceramic part of the insulator does not need to be cleaned to restore insulation performance. Normally, the metal fittings deteriorate, but the ceramic part does not. It has a longer life than resin insulators.

Effective against severe staining caused by dust and salt

Examples of measurement of leakage current by artificial contamination tests.

Examples of measurement of leakage current by artificial contamination tests.

* The formula of the solution for the test is:
An aqueous solution containing 3% salt (salt concentration of seawater) and 4% dust (used to make salt adhere to the insulator surface)
The amount of spray is 1mm/cm² per minute (equivalent to the amount of rainfall during a typhoon).

Long term reliability of salt and dust resistant (double-grooved type) insulators

Comparison of electrical performance between unused insulators and unmaintained,
uninspected insulators used for 10 years in an ingot casting plant (n=2)

used for 10 years in an ingot casting plant

Test items Used for 10 years Brand-new item
Dry Wire Breakage Voltage (kV) 43.1 51.1 84.0 82.0
Water Injection Breakage Voltage (kV) 22.6 24.5 35.8 36.4
Artificial contamination breakage voltage (kV) 10.1 8.5 12.1 12.9

Comparison of electrical performance between unused insulators and unmaintained,
uninspected insulators used for 33 years in a quay yard (in a pit) (n=5)

used for 33 years in a quay yard

Test items Used for 33 years Brand-new item
Insulation resistance when dry (MΩ) 100MΩ or more 100MΩ or more
Commercial frequency dry endurance voltage (kV) 60Kv-1min No abnormality 60Kv-1min No abnormality
Insulation resistance when wet on all sides (MΩ) 64MΩ or more 100MΩ or more

Variations in installing structure

We will select a double-grooved insulator suitable for your crane equipment and design a structure and dimensions that can be installed.

  • Upward insulators
    Upward insulators
  • Downward insulators
    Downward insulators
  • Horizontal L-shaped insulators (with flange)
    Horizontal L-shaped insulators
    (with flange)
  • Upward L-shaped insulators (with flange)
    Upward L-shaped insulators
    (with flange)

Capped fittings that perform well in special environments

Ceramics has the characteristic of being weak against pulling force and strong against compressing force.
In addition, our cap is hot-dip galvanized and has excellent strength and corrosion resistance.
Therefore, the metal fitting for supporting the trolley is cap type that it can be used for a long time even in a special environment (temperature fluctuation, corrosive gas, dirt is generated).

Structure that takes advantage of the strong features of compression

The metal fitting for supporting the trolley is cap type

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